This is going to be my last QUAD II modification and I will try and make it shorter than the others because apart from a new output transformer design the rest is a combination of my cascode driver stage and separate KT66 bias resistors as shown elsewhere on this site ~ What really prompted this build was the arrival of a damaged serial number plate !
Pictured is a chassis from my 1993 'Black pair' of QUAD IIs taken in April 2020 after being stripped of my triode driver modification and some new design output transformers from Majestic Transformers in Poole UK that I had been testing
Despite the amount of rework they have had in past years the black Hammerite paint finish on the bases still looked good but the black painted transformers and chokes had either failed or had been used for other projects in the past
Majestic had sent me a damaged mains transformer that was dropped by a delivery agent and I managed to remove the damaged can and some potting compound and re–pot it [with very little compound] in an original can that I had from one of the 1993 'black pair'
I purchased a matching core and made another new black mains transformer using an original can I had to hand ~ The Hammerite made now is not the same as the old stuff but I needed to rub down both cans anyway and outside in the heat of March 2020 I got a similar finish to the 27 year old chassis
These are the new output transformer [OPT] cores with my traditional style Majestic core [top left]
The primary and cathode windings are the same as the traditional Majestic QUAD II OPT but the secondary windings use thinner wire and more turns such that each section matches to a 12Ω load
Each section also crosses the bobbin exactly twice and the wire exits the bobbin each side giving each section a centre tap and the 6 sections paralleled similar to the Sowter OPTs I devised in the 1980s
Although I had new bases and turret lugs for the OPTs I decided to sleeve the wires and run them directly to the output terminals and KT66 valve bases
The output valves were to have separate bias resistors so 2 turret lugs were fitted to the base to support the bias resistors and bypass capacitors and provided connection to the cathode windings
The new chokes wound with slightly thicker wire were fitted turned 180˚ to support the other ends of the bias resistors and those wonderful Hybrid Aluminium [polymer] capacitors
The PFTE wiring is now minimum and direct as are the output connections to their terminals ~ the yellow wire is the OPT centre tap which will be connected to input PCB ground and can be used externally to connect the screen of a loudspeaker cable if you have one
Note the rectifier valve base has the unused pins removed ~ This used to be done when the rectifier voltage would be very high but here it makes the valve easier to fit and remove as well as providing sufficient isolation
One channel completed apart from the input fuse hole which will be fitted with a thermal breaker wired between the rectifier output and C6 [More about that later] ~ The blue capacitor over the choke is covering a 10Ω resistor and these prevent ground loops while allowing the input fuse to blow [the one in the plug in my case]
The PCB polystyrene capacitors ferrite beads
Under construction